Last Friday, I read a great blog post by William Bell over at ucguerrilla.com. The conversion of a 7960 phone into a gold-plated icon would throw many Paris Hilton’s into a fit of envy. After reading his account, I decided to convert one of my spare Cisco 7960s into a Bat-phone.
The process is pretty straightforward once you address a few issues.
Issue number one: Paint Selection
William picked a faux gold-plated can of spray paint. Make sure you select the type of paint that will bond to plastic.
Issue number two: Disassembly
Take some time to understand how the pieces of the 79XX phones lock together. I found that this article was especially helpful. The trick to disassembly is to know how the pieces slide apart from one another. You have to use a fair amount of force in the process. Knowing which way to pry and pull will ensure that nothing will break.
Issue number three: Spray Paint Application
Be patient in the process! I was short on time and, as a result, got poor results with the paint. Make sure that you work in a well-ventilated room and space out applications with plenty of time to allow the paint to dry and cure. If I were to go back and do it over again, I’d use these as a general rule:
- No more than one application per 24 period
- Do not attempt to pain everything in one application
- Do not apply more than two coats of paint, otherwise the line buttons and soft keys will stick a little since the tolerance is so low between the pieces.
Issue number four: Understand How the Metal Spring is Positioned
I wasted some cycles getting the metal spring on the hook lever. There’s nothing worse than getting the phone reassembled only to find that the spring came loose. I found this YouTube video especially helpful as it provides a close-up of the spring.
Issue number four: Avoid Tight Spaces
This point can’t be stressed enough. I applied the first coat of paint on my three-season porch. The ventilation was poor and it gave me some nasty symptoms akin to a head cold the following day. Remember that spray crap is wicked toxic. Get outside for you application and avoid some chemical fallout.
The result?
I was pretty happy overall. Yes, I made some mistakes, but it looks cool sitting in my home lab downstairs. is the final product.

Holy cow, Batman, that's a lot of red!